How does Carbon Capture technology work?

Carbon capture technology is designed to reduce CO₂ emissions by trapping carbon dioxide before it reaches the atmosphere. The carbon capture process involves capturing CO₂ at the source, converting it into liquid form, transporting it, and finally storing it securely underground.

For industries and shipping companies, understanding how carbon capture works is key to meeting climate targets and complying with stricter environmental regulations. This page explains the methods, processes, and carbon capture and storage technologies that make it possible.

The Carbon Capture Process

Illustrated diagram of a CO2 capture and storage process with labeled components.

Capture and Conversion

CO₂ is first separated from flue gases at power plants or industrial sites. The gas is cooled, cleaned of moisture and impurities, and sent through an absorber where a solvent binds with the CO₂. The CO₂-rich solvent is then heated in a stripper to release the CO₂.

Next, the CO₂ is compressed to 20–30 bar and cooled to –20 to –50 °C, which converts it into liquid form. The lean solvent is cooled and recycled back into the system, making the process efficient and continuous.

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Transportation

Pipelines – liquid CO₂ is pumped through insulated pipelines, supported by booster stations for long distances.

Ships – CO₂ is loaded into cryogenic cargo tanks on dedicated carrier vessels, using deepwell pumps to ensure stable flow.

Trucks – for smaller-scale projects, liquid CO₂ can be moved in cryogenic tanker trucks. 

Maintaining the liquid state is critical throughout transportation, requiring specially designed pump systems for cryogenic conditions.

Injection and Storage

At its destination, liquid CO₂ is injected deep underground into secure geological formations such as saline aquifers or depleted oil and gas reservoirs.

At depths greater than 800 meters, CO₂ exists in a supercritical state, which allows it to remain stable and permanently trapped beneath impermeable rock layers.

This step ensures that captured CO₂ does not return to the atmosphere, completing the carbon capture and storage technology cycle.

Carbon Capture Methods

There are different carbon capture methods, each suited to specific applications and industries. While post-combustion absorption with solvents is the most established, alternative approaches are emerging and gaining attention.

  • Post-combustion capture – This is the most common method used today. Flue gases are first cooled, cleaned, and stripped of moisture before entering an absorber. Here, the gas is brought into contact with a solvent, often amine-based, which binds with the CO₂. The CO₂-rich solvent is then heated in a stripper to release the CO₂. After release, the CO₂ is compressed and cooled into liquid form, while the solvent is cooled and reused in a continuous cycle. This approach is proven, but efficiency depends on precise control of process conditions such as temperature and solvent handling.

  • Cryogenic capture – In this method, the flue gas is cleaned in a similar way to solvent systems but then compressed and cooled until the CO₂ crystallizes, typically at –40 to –50 °C. Other gases are released, and the solid CO₂ is reheated to form liquid CO₂ for storage. Cryogenic capture can be a good solution for industries with a high CO₂ concentration in their flue gas, such as cement and steel manufacturing.

  • Membranes and solid sorbents – Instead of solvents, these technologies use physical barriers or advanced materials to separate CO₂. Membranes allow CO₂ molecules to pass through while blocking other gases. Solid sorbents, such as metal-organic frameworks (MOFs) or amine-based materials, capture CO₂ molecules on their surface at low temperature and pressure. The CO₂ is then released through heating or pressure swing. These methods are particularly promising for industrial processes with high CO₂ concentrations.

  • Direct Water Capture (DWC) – Still at an early stage of development, Direct Water Capture extracts CO₂ directly from seawater, where concentrations are higher than in air. The process relies on electrochemical or thermal reactions to remove dissolved CO₂, which is then collected for storage or potential utilization. While DWC is not yet commercial, it could complement other capture methods in the future, especially in regions with water-intensive industries.

 

Carbon capture is also referred to as carbon capture utilisation and storage (CCUS). The process is similar to CCS, but CCUS emphasizes reusing the captured CO₂, for example in manufacturing or industrial processes. Since utilization is not yet widespread, CCS remains the most common term.

Carbon Capture Solutions

 

End-to-end carbon capture solutions cover solvent circulation, liquid CO₂ transfer, and the high pressures needed for underground injection. Systems are often engineered as skid-based, containerized, or modular setups, which makes them straightforward to install, expand, and adapt to future requirements.

 

Developing such solutions involves close cooperation between license holders, EPCs, consultants, and operators to ensure safe and reliable operation. A holistic approach to the entire carbon capture and storage technology cycle is essential for efficiency and long-term stability.

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